Datasheets:

MK2.5 Datasheets

3JS 1.5-R ⇒ new fuses for voltage sense wires https://www.digikey.com/en/products/detail/bel-fuse-inc/3JS-1-5-R/1010057. It’s more expensive but 100% worth not making the pcb board

0.6in. clearance for usb

Minimum clearance between walls: 3.2188in-10mil=3.210in

Maximum clearance between walls 3.4613-0.09in*2=3.230in

Minimum Long clearance between walls: 11.156in-10mil=11.150

Maximum Long clearance between walls:: 11.170

bend radius usb cable: 1in

PCB to top of esp32: 15.7mm=0.62in

PCB to cable round: 16.3mm=0.67in (could be squished to 0.65in)

High Level:

120V, 200A continuous, 6.2 kWh nom (4.92kWH @ 2C 80% derated) 28s20p Custom BMS LTC6820 Motor controllers: EMDrive500 (30-125V, 800A peak) Motor: Hawk20s (250A, peak 425A)… RIP one of them

Sony VTC6 cells

Discharge:

In order to guarantee accumulator discharge under any abnormal behavior, three shunt references with minimal operating current (1 uA) were connected across the TSV+ (After AIR unfused+) and TSV- (After AIR unfused -) lines, such that by default they operate at their breakdown voltage (3.3V each). As such, a stable 9.9 V signal ensures the nMOS transistor (IPD65R400CEAUMA1) switching the discharge circuit remains normally closed, as 9.9 is greater than its threshold voltage (max 3.5V).